DVD Replication Service
DVD replication is the physical manufacturing of your DVDs from small polycarbonate beads. One of the components in the production of the beads is crude oil, which is why DVD pricing tends to change with the crude oil market.
In DVD replication your original master is used to make a super smooth glass master which in turn allows a set of metal stampers to be made. The pits and grooves from the glass master are then turned into microscopic spikes on the metal stamper. The polycarbonate beads are first melted and forced into high-tech injection molding equipment. The process makes exact clones of the master by pressing your stamper into the semi molten polycarbonate formed ring. This produces an exact copy of your audio or data. A coat of reflective aluminum follows, sealed with a protective coat of lacquer hardened by ultraviolet light.
The molded DVDs are then silk screen or offset printed and either spindled or packaged into various casing types with inserts for delivery. The end result is a product exactly as you would buy in a record or software store. For a quick view of the equipment used in the DVD replication process please click
here.
If you are looking for replicated discs with packaging click here
Replicated DVDs and Basic Packaging Options
*Listed Per Unit
| Quantity | DVD-5 (4.7 GB) Single Sided |
DVD-9 (8.5 GB) Dual Layered |
Paper Sleeves With Clear Window and Flap | DVD Amaray Cases | Dual DVD Amaray Case | Jewel Cases | Clear round or square DVD Traveler (unbreakable) |
| 250 | $2.60 | $3.50 | $.11 | $.28 | $.40 | $.22 | $.25 |
| 500 | $1.35 | $2.05 | $.10 | $.28 | $.40 | $.22 | $.25 |
| 1,000 - 1,999 | $.72 | $.98 | $.08 | $.28 | $.40 | $.22 | $.23 |
| 2,000 - 4,999 | $.55 | $.81 | $.08 | $.28 | $.40 | $.22 | $.23 |
| 5,000 - 9,999 | $.44 | $.64 | $.08 | $.28 | $.40 | $.22 | $.23 |
| 10,000 - 29,999 | $.40 | $.57 | $.07 | $.28 | $.40 | $.22 | $.22 |
| 30,000 - 49,000 | $.35 | $.54 | $.07 | $.28 | $.40 | $.22 | $.22 |
| 50,000+ | $.32 | $.50 | $.07 | $.28 | $.40 | $.22 | $.22 |
| 75,000+ | Contact Us |
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Notes:
- Film fees are $15.00 per color and are a one time fee
- Shipping is additional
- Up to full color offset printing is included
Guidelines:
- Turn time is 12-14 business days
- All video, DVD-ROM royalties, audio licensing and/or changes are the responsibility of the customer
- All DVDs are delivered spindle wrapped unless other packaging arrangements have been made
- Please provide masters on DVDR
- Click here for full terms and conditions
Specs:
- 350 DPI minimal on all art work please for best printing resolution
- Click Here for templates
- Max of 4.7 Gigabytes on a DVD-5
- Max of 7.95 Gigabytes on a DVD-9
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